Blow Molding Machine for 100L 6 Layer Fuel Tanks, and 350L Canisters

Model NO.: DDSJ350x6/DDSJ480X6
Product Material: Hmw-HDPE
Fuel Tank Standard: China 5, Euro 5
Maxim Fuel Tank Capacity: 100L/150L
Functional Layer: EVOH Barrier Layer
Voltage: 380V/50Hz, 3 Phase, Custome Made
Productivity: 30~45PCS/Hour
Warranty: 12 Months
Plasticizing Capacity: 120~650kg/Hour (Depends on Product and Equipment )
Parison Thickness Control: 100 Points Axial Parison Thickness Control System
Installation and Debugging, Training: to Be Provided by Dadau Team for Free
Trademark: DADAU
Transport Package: by Wooden Box
Specification: 82 Ton
Origin: Jiangsu, China
HS Code: 8477301000
Special Notes: All data below is subject to change without prior notice due to the continuous improving of our technology. 

DADAU DDSJ350X6 / DDSJ480X6/DDSJ650X6 Series, 
6-layer Fuel Tank Blow Molding Machine Characters&Parameters
DADAU's 6-layer fuel tank blowing machine DDSJ350X6 has obtained 7 national patents till the end of 2015. It has passed the identification of Jiangsu province as the new high-tech product with conclusion that the technology was domestic leading, and authorized as the 1st major heavy equipment in Jiangsu Province, 

1 Basic parameters 
No.  Item Parameters Remarks
1
Machine Sizes After Installation LXWxH 		12500X11500X6850mm 1. Not including the centralized material feeding system; 
2. Many parts would be disassembled for better loading into the containers, and the biggest size is the forming machine 7850X2900X3600mm )
2 G. W. Of the Machine 82~85 Ton

2 Extrusion System
2.1 six layer introduction 
6 layers Material Thickness rate Adjustable Brief introduction of each layer
Layer
A 		Base layer or inner layer New material HMWHDPE 35%~40%    It's the main body of the fuel tank whose function is to assure the strength, stiffness and stablility, and also as functional layer in a degree. 
Layer
B 		Recycling layer Recyling PE or mixture of the recyling PE and new HMWHDPE 35%~45% As high as 50% To save cost by collecting some little crash and NG during the production. Meanwhile, it's no matter how many times it recyles. 
Layer
C 		Outer layer or decoration layer New material HDPE and any assistants 12%~15% As high as 20% The outer layer also has a certain strength and stiffness. Besides, color master batch cal also be input to have different colors of the fuel tanks. Or, Anti ultraviolet agent and other assistants can also be applied to help with environmental adaption of the fuel tanks. 
Layer
D&E 		Adhesive layer or connecting layer TIE 2%~3% Can be adjusted to 1% To better connect the functional layer with the base layer, recyling layers. It's the key of multi-layer co-extrusion. 
Layer
F 		Functional layer or EVOH Barrier layer EVOH 3.5%~4.5% Can be adjusted to 1% Functional layer is the key layer of high barrier. It stops the useful material of the fuels going out of the tank, and also stops the air or moisture coming inside the tank. 


2.2 Extruder
All in material 38CrMoAl with nitriding treatment 
No.  Name DDSJ350X6C Unit
A B C D E F
1 Screw Dia.  100 120 75 45 45 45 mm
2 L/D Ratio 28: 01: 00 30: 01: 00 28: 01: 00 28: 01: 00 28: 01: 00 25: 01: 00 /
3 Screw Speed 0-60 0-45 0-70 0-90 0-90 0-65 Rpm
4 Max. Plasticizing Capability 260 300 120 20 20 30 Kg/h
5 Drive Power 90 132 55 13 13 13 KW
6 Heating Power 30 39.5 12.5 9.5 9.5 9.5 KW
3 6-layer Co-extrusion Die

4 Axial Parison Wall Thickness Control System
100 points parison thickness control system is consisted of PLC and relative software. 
5 Clamping Unit 
Clamping Unit of the Forming Machine No.  Item Parameters Unit Remarks
1 Platen Size
WxH 		1500X1500 mm 1. There's Photoelectric safety protection device in the die open-close area. 

2. Wide and heavy Linear guide rail for the moving in and out, and servo motor synchronic drive; 

3. Servo oil pump controlled die open and close; Automatics adjustment of the speed and pressure; Stable moving, reliable and energy-saving; 

4. All welding parts has passed the aging stress relief, life-long and reliable. 
2 Platen Effective Size WxH 1500X1500 mm
3 Template Spacing 1400-2600 mm
4 Clamping Force 1000 KN
5 Min Thickness of the mold 1420 mm
6 Die Stroke 600mmx2 /
7 Max. Weight of the Mold 6000 Kg
8 Forming Machine Removable Stroke 2800 mm
9 Forming Machine Moving Speed 400mm/s
(Adjustable) 		/
10 Forming Machine Open-Close Speed 150mm X 2/s
(Adjustable) 		/

6 Blowing Unit and Pinch Mechanism
7 Electric Control System
8 Pneumatic Control System
9 Hydraulic Control System
10 Manipulator
11 Frames, platforms, Fences, Tubes, etc. 
12 Cooling Systems of the Blow Molding Machine
Item Name Blow Molding Machine for car fuel tanks
Fuel Tank Customized ( based on drawings provided)
OEM Available
Brand Dadau
Weight 3-10kg
Capacity 30~100 Liters
Layers 6 layers
Sizes Customized
Material HMW-HDPE
Place of origin Suzhou China (close to Shanghai)
Advantages
  1. OEM manufacturer; 
  2. Focus on R&D with advanced technology; 
  3. 35 years experiences in the Blow Molding Machine Manufacturing industry; 
  4. Installation and Debugging by DADAU ourselves; 
  5. Life-long after-sales service; 

Blow Molding Machine for 100L 6 Layer Fuel Tanks, and 350L Canisters
Blow Molding Machine for 100L 6 Layer Fuel Tanks, and 350L Canisters
Blow Molding Machine for 100L 6 Layer Fuel Tanks, and 350L Canisters
Blow Molding Machine for 100L 6 Layer Fuel Tanks, and 350L Canisters


Blow Molding Machine for 100L 6 Layer Fuel Tanks, and 350L Canisters



 

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