Auto-Feeding Plastic Granulating Line, Pelletizing Line

  • Model NO.: sj
  • Plastic Type: PE
  • Automation: Automation
  • Certification: UL, QS, GMP, ISO9001:2008, CE
  • Quality Certification: ISO9001: 2008
  • Applicable for: PE Granules
  • Running Performance: Steady and Smooth
  • Specification: ce
  • HS Code: 8477209000
  • Material Processed: Film
  • Screw: Double-Screw
  • Computerized: Computerized
  • Brand Name: Xinxing
  • Place of Origin: Shanghai
  • Processing Technic: Extrusion
  • Trademark: xinxing
  • Origin: Shanghai

Detailed information:

Granulation line summary

Suitable for raw material: PP PE
Suitable for granulation: 3mm
Center height of line: 1100mm
Driving power supply: 3 phase 380V (±10%) 50Hz
Assembly total power: 115KW
Granulation line overall dimension: 16000X1800X2000mm

Constitute of the line

Conical twin screw extruder model SJZ 80/156
Grinding hot cutting mold

Operation system for granulation line

AC motor, ABB frequency speed regulator
Low voltage apparatus
Button/slide switch Schneider, France
Contactor Siemens
Air switch Delixi
Intermediate relay Omron
Temperature controller RKC, Japan
Heating ring device stainless steel aluminium die casting heater
Conical twin screw extruder model SJZ 80/156
Extrusion system (screw & barrel)
Screw dia.: Φ80mm, Φ156mm
Max. output:: 500 kg/h
Screw construction is specially designed for PVC powder material, through conical clusal method, conduct heterodromous rotation, speed: 1-34.7r/min
Quantitative feeding system
Using stainless steel feeding hopper, fitted with 700kw spring feeding device
Quantitative feeding device
Feeding motor power: 1.5kw three phase asynchronous motor, connected with micro cycloid pin transmission, motor speed range: 10 ~1500 r/min; Feeding screw speed range: 1 ~ 50 r/min
Feeding device speed regulator, controlled by AC ABB frequency converter

Vacuum air discharge device
Vacuum pump: direct connection water ring vacuum pump 1 set
Vacuum pump power: 4kw
Vacuum pump motor working format: three phase asynchronous motor
Vacuum degree: 0~0.075 Mpa

Transmission speed reduction system
Using high torque reduction gear box
Water cooling temperature reduction device
Gear material of reduction gear box: 20CrMoTi, gear speed reduction apply
with rigid tooth surface combining with oblique tooth surface; Gear nitriding & grinding treatment apply with Germany technology, which is with long life service, low noise, low energy consumption.
Horizontal reduction gear box: main motor is connected with reduction gear-box through coupling device
Distribution box: By hypercone gear, it changes from single shaft torque output to double shaft torque output.

Main motor system
AC main motor
Main motor power: 55kw 380v 50Hz
Main motor speed regulation: ABB speed regulator control

Extrusion machine overall dimension & weight
Overall dimension: 5000 x 1850 x 2450mm
Center height:: 1100mm
Machine weight: 5500KG

Electrical control system
Optimizing electrical control cabinet
RKC, Japan temperature controller, using PID temperature fluctuating automatic adjustment
Speed regulator ABB
Delixi AC contactor
Urgency stop device & alarm system
Grinding hot cutting & secondary air auxiliary machinery

Pelletizing mold use high quality alloy steel material 38CrMoAIA, which is treated by hardening, tempering, destressing etc multi heat treatment processing, it has wear and corrosion resistance. The part connected with main machine and other structure parts are all joining by bolt, which enable it to be with reasonable structure and easy for dismounting.
Hot cutting mold hole diameter: 3mm
Mold heating has two section, mica heating ring, heating power: 4kw
Pelletizer motor power 1.1kw, blade quantity 3pcs
All parts touched with granule are made of stainless steel material, which is rust and corrosion resistance, has no pollution for products. Use secondary air, high quality fan 2pcs, motor power 4kw; 2 sets vortex separation zone are connected with air tube, transportation tube are all use stainless steel material, which will be fully cooled; Aggregate zone: is made of stainless steel material, with observation window, max. Granule capacity is 800KG; Falling material cone angle is 60 degree, pull valve, easy for package.

Model SJ45/33 SJ60/33 SJ75/33 SJ90/33 SJ120/33 SJ150/33
Screw diameter(mm) 45 60 75 90 120   150
L/D 33: 1 33: 1 33: 1 33: 1 33: 1   33: 1
Transmission power(kw) 75 75 110 160 280   400
Center height 1000 1000 1100 1100 1100/1300   1300
Output(kg/h) 150 300 450 600   900   1200


 

These machines are mainly used for construction,bridge, tower and other steel structure in the connection plate drilling,it can also be used for boiler, petrochemical, refrigeration and other industries tube sheet, baffle and flange drilling and milti-holes drilling in the falat plate, parts drilling.

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