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Shanghai Tianlong Sterile Packaging Material Co., Ltd., a large aseptic packaging industry base, is located in the European Industrial Park in Fengxian District, Shanghai. It covers an area of ​​350,000 square meters and was developed in the first phase of 110,000 square meters. It has invested 200 million yuan. In the initial stage of production, 200 sets of Tianlong automatic high-speed aseptic filling machines with independent intellectual property rights and patents will be manufactured each year, and Tianlong milk, juice and tea beverages will be aseptically packaged in 3 billion packs. In the next two years, the annual production of milk drinks will be aseptic Pack 12 billion packs. Experts in the industry analyzed that the completion and production of the large aseptic packaging industry chain Shanghai Base will directly enhance the core competitiveness of Tianlong Packaging in the aseptic packaging market, bring more choices to industry customers, and drive the aseptic packaging market. Reshuffling; On the other hand, the more important thing is to break the situation where the liquid food aseptic packaging market in China has been monopolized by foreign packaging giants, and to create a new market structure.
Tianlong Packaging specializes in R&D, manufacturing and marketing of aseptic filling equipment and aseptic packaging products for milk beverages. The company has a number of independent research and development leading technologies in the field of aseptic packaging and has independent intellectual property rights and patents.
Tianlong Packaging specializes in R&D, manufacturing and marketing of aseptic filling equipment and aseptic packaging products for milk beverages. The company has a number of independent research and development leading technologies and independent intellectual property rights and patents in the field of aseptic packaging.
As early as 1996, Tianlong Packaging succeeded in developing toothpaste hose materials based on years of development of technology for the development of paper, aluminum, and plastic composite materials. Ten years ago, it had broken the monopoly of multinational corporations with the advantage of leading technology. The introduction of materials technology in China has made Tianlong packaging industry famous. If we say that for many years, Tianlong Packaging has been silently doing technical accumulation, but now it has invested heavily in the production, research and development, and sales of aseptic packaging equipment and material products, and has settled a large-scale production base in the landmark of the Yangtze River Delta. Shanghai City, this marks that Tianlong Packaging will rewrite the market structure of liquid food packaging and aseptic packaging in China.
As we all know, aseptic filling technology has long been monopolized by European countries. At present, there are only several successful high-speed aseptic filling machines developed by Tetra Pak and Kang Mei. Domestically, there is no response to this. Shanghai Tianlong Aseptic Packaging Materials Co., Ltd. has successfully developed a series of liquid food aseptic filling machines and related complete packaging equipment after years of research accumulation in the field of polymer and composite materials. In particular, the successful development of a fully automatic high-speed aseptic filling machine has far-reaching significance in the industry.
The biggest highlight of the TWB/7000 high-speed aseptic filling machine is its operating speed of 7,000 packs per hour. With its production of milk, juice products shelf life of 8 months. The whole machine is mainly composed of three systems of aseptic filling, sterilization and control, and is made of closed stainless steel. Among them, the filling and sealing part adopts the world's most advanced high-frequency welding technology. In addition, the system also provides a user-friendly operation interface, using real-time control system software, touch screen display to randomly record device status and data. With automatic detection, automatic fault alarm function, the process parameters and data are automatically controlled. High degree of automation to achieve aseptic operation of the entire system. The whole machine can be controlled by only one operator.
Tianlong Packaging's sterile brick filling machine has the advantages of novel technology and convenient filling. Its performance, online speed, equipment stability, quality and appearance can be comparable to the world's advanced products, with automatic computer monitoring system and the quality of the entire production process. Automatic tracking and detection system. According to analysis by industry experts, Tianlong Packaging launched the new TWB/7000 high-speed aseptic brick filling machine that is comparable to Tetra Pak and Kangmei's latest filling machines. The core configuration of certain key technologies is better than Tetra Pak and Kangmei. High-speed, simple, economical, and diversified filling systems result from continuous process design and flexible process design. With a keen understanding of different market requirements, Tianlong Packaging has developed a sterile brick filling machine and has successively developed sterile pillows, sterile bottles, and aseptic roof packs by virtue of its profound understanding of the market and strong technical development capabilities. Filling machines have reached the advanced level of similar international equipment. At the same time, Tianlong Packaging also successfully developed a machine with dual-purpose aseptic filling machine, which can produce paper aluminum plastic 6-layer materials and plastic paper plastic 7 layers (TTM paper) materials. The filling machine reduces the packaging cost of brick sterile bricks from 250ml to 1000ml by 30% to 50% compared to similar products, greatly improving the competitiveness of beverage companies. In addition to the advantages of new technology, convenient filling and high performance, another outstanding advantage of Tianlong aseptic filling is the extremely low maintenance cost, which is no more than 20,000 yuan per year, and is only 1/20 of that of Tetra Pak. It is reported that the TWB/21000 filling machine being developed by Shanghai Tianlong Aseptic Packaging Materials Co., Ltd. has also entered the final commissioning stage. The equipment will be set to operate at speeds of up to 21,000 bags per hour. Once launched, it will become the world's operating system. The fastest aseptic filler.
At present, Tianlong's aseptic filling equipment has been sold to the CIS, Mongolia, Pakistan and other international markets and Shandong and other domestic markets, winning customer recognition and praise. In the next step, Tianlong will march to higher-end markets such as Europe.
The continuous innovation has made Tianlong a leap forward. Following the successful development of a high-speed, fully automatic, aseptic filling machine, Tianlong has successfully developed TTM paper for the production of roof packages with its keen market understanding. Composite material) new material technology. The technology has successfully solved and improved the fresh-keeping effect of fresh milk. The roof package produced with TTM paper can increase the shelf life from 7 days to 15 days under the condition of 0°C-4°C cold storage to 6 months under normal temperature preservation. Months. Due to the fact that no refrigeration is needed, the problem of insulation and transport encountered under the condition of 0°C-4°C for fresh milk refrigerated storage can be solved, and it can be directly placed on supermarket shelves. Compared with the American International Paper (IP) and other companies using roofing bags made of paper aluminum-plastic materials, TTM paper new materials can achieve their shelf life and preservation effect, and their cost is only 60%-70% lower than the latter. And in line with the milk production standards will greatly enhance the market competitiveness of beverage companies. In addition, TTM paper can also be widely used in the production of sterile bottles, sterile cans, aseptic pillows, etc., and with the corresponding sterile bottles, cans, pillows and other filling technology developed by Tianlong, can increase the market value of milk beverage companies. Create a broader blue ocean.
Persistent innovation has formed the core competitiveness of Tianlong Packaging. In addition to the newly developed full range of aseptic packaging machines and TTM paper new material technologies, Shanghai Tianlong Aseptic Packaging Materials Co., Ltd. also has a complete aseptic packaging production technology, including the international advanced Tetra Pak composite technology, plastic Paper and paper aluminum-plastic composite co-extrusion production technology, and in 2003 developed a co-extruded composite plastic paper plastic, paper aluminum plastic aseptic packaging material series of co-extruded composite machine automatic production line. The production line can produce a variety of aseptic packaging materials as required, including low-temperature plastic packaging boxes, paper aluminum plastic 6-layer normal temperature packaging materials and TTM paper (plastic paper plastic seven-layer composite materials). The comprehensive application of Tianlong aseptic packaging material technology breaks the foreign company's blockade on this technology and enables aseptic packaging to be truly localized. Tianlong produces a wide range of aseptic packaging materials, including Tianlong sterile bags, sterile bricks, sterile pillows, A-type and B-type roof bags, and other packing materials; Tianlong milk drinks aseptic packaging materials are made of cardboard, PE, and aluminum foil. Six-layer composite material composition, for each form of packaging, the only material that comes into contact with food is food grade polyethylene. Cardboard provides toughness for packaging. Plastics play a role in preventing liquid spillage. Aluminum foil can block light and oxygen. enter. Aseptic technology processing allows liquid foods to retain better color, texture, natural flavor and nutritional value. Without the need for anti-corrosion or refrigerated conditions, Tianlong aseptic packaging by UHT sterilization at 135 °C -137 °C, can make milk, juice and other beverages up to 12 months of sterility. Product packaging meets top professional requirements in terms of environmental protection, color realization, hygiene standards, and nutrition preservation. Tianlong's packaging technology, equipment and packaging materials are of the same class. The packaging materials are made of polymer composite materials. They use the most advanced co-extrusion compounding technology and combine different preservation, barrier, and heat sealing properties. The products are widely used in milk, fruit and vegetable juices and tea beverages. In 2007, as a supplier of aseptic packaging for milk drinks, Shanghai Tianlong Aseptic Packaging Materials Co., Ltd. delivered a brilliant market transcript, becoming a supplier and strategic partner to numerous domestic and foreign dairy beverage companies. .
As we all know, the cost of packaging for food and beverage manufacturing companies has accounted for a considerable proportion of the total cost, the total cost of Yili company, packaging costs accounted for 40%. Tianlong Packaging not only competes with Tetra Pak and other multinational giants in reducing packaging costs, but more importantly competes in technology and equipment. Reducing packaging costs is an important way for dairy companies to survive, and Tianlong Packaging will continue to increase investment in technology research and development, continue to innovate and improve through its own technology, reduce costs as much as possible, and devote its efforts to developing dairy beverage companies and invigorating the dairy beverage market.
This year, Tianlong Packaging continues to make breakthrough innovations in the field of aseptic packaging technology. Tianlong Packaging has created many miracles in the industry: China's first manufacturer of aseptic bricks, sterile pillows and roof packs; China's first aseptic filling machine is also printed with signs of Tianlong packaging manufacturing; and these technologies are With independent intellectual property rights and access to national patents, domestic and foreign customers are very satisfied with the equipment after use; from the original 800 packs per hour of TWB/800 to the now new TWB/7000.
Scientific research and innovation is the driving force for the development of enterprises. The further upgrade of Tianlong aseptic packaging equipment is an important milestone in the history of Chinese national industry in the development of aseptic filling equipment. At the same time, Tianlong Packaging also hopes that the country will gradually establish a certification system for aseptic packaging equipment. What is certain is that Tianlong will step out one after another on the road of independent innovation in aseptic packaging.
China's Large Aseptic Packaging Industry Base Settled in Shanghai
Recently, China's large aseptic packaging industry chain base, Shanghai Tianlong Aseptic Packaging Materials Co., Ltd., settled in Shanghai and was officially put into production for one year. Through comprehensive independent research and development and technology accumulation, foreign monopoly in the field of aseptic packaging has been completely broken down, and construction has taken shape. The company has independent intellectual property rights covering the entire production chain of aseptic filling equipment manufacturing, paper aluminum plastic six-layer composite packaging materials and TTM paper (plastic paper plastic seven-layer composite material) production.