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According to the information provided by the synthetic ammonia companies that use this series of products, if the Amomax-10H type pre-reduction catalyst is used in 130 tons, the turbine steam consumption will be saved by 5 tons per hour and the reduction time will be reduced by 3 to 4 days. About 5 million yuan, not only no ammonia discharge during the entire reduction period, but also more than 100 tons of ammonia production, increase production value of about 9 million yuan; use Amomax-10H pre-reduction catalyst and Amomax-10H oxidation catalyst 200 tons, can make ammonia daily The volume increased by 11.9%, with an average annual production increase of 39,000 tons of synthetic ammonia and an increase of 63,000 tons of urea.
According to the research and development unit, after successful industrialization of the new ferrous-based ammonia synthesis catalyst, it has been put into use in 11 countries including Germany, the United States, Russia, and Japan, as well as some large-scale installations in China. In 2006, the number of users reached 30, and the number of users has increased to 39. Family. Experts predict that by 2010, more than 80% of domestic large-scale ammonia plants will choose this new type of catalyst.
It is understood that China's synthetic ammonia production enterprises are mostly small and medium-sized, with a small scale of production, high energy consumption and high costs, and some enterprises have nearly doubled the energy consumption of the world's advanced level. In 2005, China's synthetic ammonia industry consumed about 79 million tons of standard coal, which accounted for 25.9% of the total energy consumption of the petroleum and chemical industries. It is a large energy consumer in China's chemical industry. If this new type of ammonia synthesis catalyst is promoted in most of the synthetic ammonia companies, the energy consumption and pollution of the industry will be comprehensively improved.
Tan Zhuzhou, honorary president of the China Petroleum and Chemical Industry Association, highly praised this new type of ammonia synthesis catalyst. He emphasized that the state and industry encourage and support the technical transformation of the synthetic ammonia industry for energy conservation and emission reduction, and adopt new energy-saving and environmentally-friendly equipment, new processes, and new technologies to achieve a significant increase in ammonia production and reduce energy consumption.
New Catalyst Helps Synthesize Ammonia Energy Saving and Emission Reduction
On July 16, the reporter learned from the ammonia synthesis catalyst technology exchange and new product promotion conference held in Dalian that a new type of ferrous-based ammonia synthesis catalyst jointly developed by Zhejiang University of Technology and Liaoning Panjin Southern Chemical Liaohe Catalyst Co., Ltd. broke through at one stroke. The traditional system of ferrous sulphate that has followed the international tradition for more than 80 years is a major achievement with complete independent intellectual property rights. The successful application of the new ammonia synthesis catalyst in 39 companies at home and abroad shows that the product has a huge role in promoting energy conservation and emission reduction in the ammonia industry.