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Joachim Beyer, board member of Schuler AG and head of stamping equipment, said: "Schuler's new generation of stamping equipment can be quickly adapted to press processing in a variety of different applications with its highly adaptable servo drive technology. We firmly believe This new servo-driven stamping equipment is a product expected by sheet metal processing enterprises and has a very broad market prospect.
First, the stamping speed is steplessly adjustable
The most prominent feature of the servo drive system of the new stamping equipment is that the motor is directly connected to the eccentric crank gear without a clutch and without a flywheel. Since the rotation speed of the motor can be arbitrarily adjusted, the movement speed of the crank mechanism can be arbitrarily adjusted, and the pressing speed can be accelerated or slowed down.
Undoubtedly, this new generation of stamping equipment adjusts the stroke of the press in the simplest way, which not only has the flexibility for different users and different production tasks, but also improves the applicability of the machine and improves the production capacity of the press.
The speed change and control of this new stamping part has been reasonably optimized. If the servo function of the new press is not required, the press can have a constant power and stroke number like a conventional press.
In the new generation of stamping equipment with 2500, 3150, 4000, 5000 and 6300kN nominal force, they are equipped with components called "PSE", and all stamping equipment uses integrated modules, according to the modular Structural manufacturing, therefore, Schuler AG can provide users with more powerful sheet metal stamping equipment.
The press can also be configured as a conveyor press or a continuous press, depending on the mold and automation scheme used in the customer's workshop.
Second, the perfect match
Since the motor speed of the new press can be adjusted steplessly, it is possible to achieve stepless adjustment of the punching motion and the punching force during the stamping process, so that the working curve of the press is matched with various application requirements. In order to ensure that the crank has a precise positional relationship, the user can achieve the constant drawing speed or maintain a constant punching speed, which not only improves the quality of the sheet processing, but also extends the life of the mold.
Since the motion control program of the crank mechanism can be arbitrarily programmed, the user can achieve very precise synchronization between the press and the motor. Of course, the press crank can be moved in the opposite direction (oscillating motion), so that the easiest method can be used. Replace the function of traditional mechanical presses. In the future, this servo press can also be used as a test device, because under the adjustment of the hand wheel, the machine can make the mold movement fine-tuning and accurate positioning, and the movement of the punching crank can also be adjusted in any position. Mr. Joachim Beyer said; “Because of this technological advancement, a new generation of stamping equipment combines the flexibility of a hydraulic press with the high efficiency of a mechanical press.â€
The potential users of this new type of servo press will be those of all sizes in the field of stamping. With this press, companies can offer their customers a wide range of different stampings in large and small quantities.
Schuler's latest generation of presses
In 2007, Schuler AG of Germany provided Saxonia-Franke with its latest generation of stamping equipment. This is a strong answer from Schuler AG to the recent weakness in the large-scale stamping equipment market, and it has also begun to strengthen the market for the automotive industry and the non-automotive industry.