Manufacturing Hot Forging High Precision CNC Machined Aluminum Part

Model NO.: Forged Parts
Surface Treatment: Powder Coating
Forging Tolerance: +/-0.1mm
Standard: GB
Certification: CE, RoHS, ISO 9001:2000, ISO 9001:2008
Style: Custom
Delivery: 7-25days Oraccording to The Product
Size: According to The Drawing
Color: as Request
Sample: Free Sample
Trademark: YingGui
Transport Package: Conventional Packing
Specification: According to the style of the product
Origin: Shanghai
HS Code: 7326191000
Model NO.: Forged Parts
Surface Treatment: Powder Coating
Forging Tolerance: +/-0.1mm
Standard: GB
Certification: CE, RoHS, ISO 9001:2000, ISO 9001:2008
Style: Custom
Delivery: 7-25days Oraccording to The Product
Size: According to The Drawing
Color: as Request
Sample: Free Sample
Trademark: YingGui
Transport Package: Conventional Packing
Specification: According to the style of the product
Origin: Shanghai
HS Code: 7326191000


Product Details:
Advanced Quality/Production Planning

1>A Part Control Plan is generated for each part manufactured identifying all key product characteristics and defining the methods for their control.

2>A Process Flowchart is generated and defines the manufacturing process as well as the interaction and controls throughout the product realization.

3>Process Failure Mode & Effects Analysis is performed to assure the prevention of defectives through the manufacturing process.

4>A Full Metrology Review of the key parameters is performed and methods established to assure design intent is met.

5>A Full Dimensional Layout is performed to verify mold design and part print compliance in the pre-production phase.

Measuring Equipment

Spectrometer for Spectrographic Analysis of Alloy

1>-Coordinate Measurement Machines for full dimensional layout

2>Standard calibrated instruments used throughout industry to verify key product characteristics

Quality Control

3>Part Qualification: First-Piece Inspection at the start of each production run

4>SPC: Variable and Attribute Control Charting during the production run

5>Part Evaluation: Last Piece Inspection at the end of each production run

6>Final Audit: Random sampling of each ship lot for compliance of key characteristics

Quality Assurance Team

1>ASQ Certifications in Quality Engineering, Quality Auditing, Quality Technology, and Mechanical Inspection

2>Our cross-functional approach to Quality is personified by Product Control Teams

3>Internally Certified Operators demonstrate our commitment to Continual Improvement

Product Name manufacturing hot forging high precision cnc machined aluminum part
Material Aluminum Alloy/Super Alloy/Alloy Steel/Titanium Alloy
Service Customized OEM parts specifications are available (drawings or samples)
Tolerance can reach to +/-0.01mm Or According to customer's requirement and decided by the mold
Delivery time Sample:3-7 days,The finished product:According to the Qty of products
Main Products Aluminum die forgings,Aluminum alloy forgings,Automotive Forgings,Tube case
Aerospace Forgings,Engineering / mechanical forgings,Coal forging,Petroleum forgings,
Railway forging,Ring forging,Drive forgings,Valve forgings,Cylinder forging,Wind power bearing forgings,
Structural parts forgings,Rotary support forgings,Tyre mould forgings,Shaft forgings, etc.
Related Industry computer,cellphone,communication,LED,automotive,Camera,optical,etc
Main Process Aluminum die forging, deburring, hole drilling, tapping, polishing, plating, inspecting, packaging
Making 
Equipment
1. 5 sets of magnesium alloy die forging machine (hot chamber 350T-1800T)
2. 5 sets of Melting furnace
3. 2 sets of Extruding machine(1000T 4500T)
4. 5 sets of Mold temperature controller
5. 20 sets of CNC machine
6. 2 sets of Straightener
Surface Finish Zinc plating,Chrome plating,Trivalent chrome plating,Powder coating,Painting,
E-Coating,Phosphating,Anodizing,etc

Die Forging
1)Mold type: Aluminum die forging as customer's drawing or sample
2)Mold tolerance:generally within ±0.03mm
3)Mold size:either small or big are available according to product,generally length from 100mm to 1 meter
4)Mold making process:milling,grinding,wire cutting,CNC,EDM,etc
5)Mold making equipment:
1. eight sets of milling machine
2.three sets of grinder
3. two sets of wire cutting machine
4. one set of CNC machine
5. five sets of EDM machine
6)Mould life:Over 1000,000 shots,lifetime free for maintaining the mould
7)Drawing type:PDF,DWG,IGS,STP,STEP,PRT are all acceptable
Major Market European countries: Germany, Britain, Italy, France, Greece, Russia, Portugal, Holland, Austria, 
Sweden, Spain, Poland, Ukraine, etc.
Main Advantage 1)specialize in Aluminum die forging
2)Green products with many international certification
3)Good quality products with competitive price
4)Best after-sale service
5)One stop service to solve all of your problems
6)Always on service for you during your working time
7)Quotation will be sent within 24 hours any time
8)Always on service for you during your working time
9)Free sample
10)Samples could be provided for customer's trail and test. Once not meet customer's need, 
we will modify the mold until customer's satisfactory.
Application 1. Forgings for general industrial use refer to civil industries such as machine tool manufacturing, 
agricultural machinery, agricultural tools manufacturing and bearing industry.
2. Forgings for water wheel generator, such as main shaft and intermediate shaft, etc.
3. Forgings for power station, such as rotor, impeller, ring-protecting spindle, etc.
4. Metallurgical machinery, such as cold roll, hot roll and herringbone gear shaft.
5. Forgings for pressure vessels, such as cylinder body, cauldron flange and sealing head.
6. Marine forgings, such as crankshaft, stern shaft, rudder rod, thrust shaft and intermediate shaft, etc.
7. Forging and pressing machinery equipment, such as hammer head, hammer rod,
 hydraulic press stand column, cylinder body, 
the pillar of the wheel shaft press and cylinder body, etc.
8. Module forging parts, mainly forging dies for hot-die forging hammer.
9. Forgings for the automobile industry, such as left and right steering knuckles, front beams, hooks, etc.
Forgings for locomotives, such as axle, wheel, plate spring, locomotive crankshaft, etc.
11. Forgings for military use, such as gun barrel, door body, bolt support and traction ring, etc.
12. Aerospace forgings, such as aircraft forgings.
Product Show:
Manufacturing Hot Forging High Precision CNC Machined Aluminum Part

Factory Equipment:

Manufacturing Hot Forging High Precision CNC Machined Aluminum Part
Manufacturing Hot Forging High Precision CNC Machined Aluminum Part


Testing Equipment:
Manufacturing Hot Forging High Precision CNC Machined Aluminum Part

Customer Visiting:

Manufacturing Hot Forging High Precision CNC Machined Aluminum Part

Contact Us:
Manufacturing Hot Forging High Precision CNC Machined Aluminum Part



 


Product Details:
Advanced Quality/Production Planning

1>A Part Control Plan is generated for each part manufactured identifying all key product characteristics and defining the methods for their control.

2>A Process Flowchart is generated and defines the manufacturing process as well as the interaction and controls throughout the product realization.

3>Process Failure Mode & Effects Analysis is performed to assure the prevention of defectives through the manufacturing process.

4>A Full Metrology Review of the key parameters is performed and methods established to assure design intent is met.

5>A Full Dimensional Layout is performed to verify mold design and part print compliance in the pre-production phase.

Measuring Equipment

Spectrometer for Spectrographic Analysis of Alloy

1>-Coordinate Measurement Machines for full dimensional layout

2>Standard calibrated instruments used throughout industry to verify key product characteristics

Quality Control

3>Part Qualification: First-Piece Inspection at the start of each production run

4>SPC: Variable and Attribute Control Charting during the production run

5>Part Evaluation: Last Piece Inspection at the end of each production run

6>Final Audit: Random sampling of each ship lot for compliance of key characteristics

Quality Assurance Team

1>ASQ Certifications in Quality Engineering, Quality Auditing, Quality Technology, and Mechanical Inspection

2>Our cross-functional approach to Quality is personified by Product Control Teams

3>Internally Certified Operators demonstrate our commitment to Continual Improvement

Product Name manufacturing hot forging high precision cnc machined aluminum part
Material Aluminum Alloy/Super Alloy/Alloy Steel/Titanium Alloy
Service Customized OEM parts specifications are available (drawings or samples)
Tolerance can reach to +/-0.01mm Or According to customer's requirement and decided by the mold
Delivery time Sample:3-7 days,The finished product:According to the Qty of products
Main Products Aluminum die forgings,Aluminum alloy forgings,Automotive Forgings,Tube case
Aerospace Forgings,Engineering / mechanical forgings,Coal forging,Petroleum forgings,
Railway forging,Ring forging,Drive forgings,Valve forgings,Cylinder forging,Wind power bearing forgings,
Structural parts forgings,Rotary support forgings,Tyre mould forgings,Shaft forgings, etc.
Related Industry computer,cellphone,communication,LED,automotive,Camera,optical,etc
Main Process Aluminum die forging, deburring, hole drilling, tapping, polishing, plating, inspecting, packaging
Making 
Equipment
1. 5 sets of magnesium alloy die forging machine (hot chamber 350T-1800T)
2. 5 sets of Melting furnace
3. 2 sets of Extruding machine(1000T 4500T)
4. 5 sets of Mold temperature controller
5. 20 sets of CNC machine
6. 2 sets of Straightener
Surface Finish Zinc plating,Chrome plating,Trivalent chrome plating,Powder coating,Painting,
E-Coating,Phosphating,Anodizing,etc

Die Forging
1)Mold type: Aluminum die forging as customer's drawing or sample
2)Mold tolerance:generally within ±0.03mm
3)Mold size:either small or big are available according to product,generally length from 100mm to 1 meter
4)Mold making process:milling,grinding,wire cutting,CNC,EDM,etc
5)Mold making equipment:
1. eight sets of milling machine
2.three sets of grinder
3. two sets of wire cutting machine
4. one set of CNC machine
5. five sets of EDM machine
6)Mould life:Over 1000,000 shots,lifetime free for maintaining the mould
7)Drawing type:PDF,DWG,IGS,STP,STEP,PRT are all acceptable
Major Market European countries: Germany, Britain, Italy, France, Greece, Russia, Portugal, Holland, Austria, 
Sweden, Spain, Poland, Ukraine, etc.
Main Advantage 1)specialize in Aluminum die forging
2)Green products with many international certification
3)Good quality products with competitive price
4)Best after-sale service
5)One stop service to solve all of your problems
6)Always on service for you during your working time
7)Quotation will be sent within 24 hours any time
8)Always on service for you during your working time
9)Free sample
10)Samples could be provided for customer's trail and test. Once not meet customer's need, 
we will modify the mold until customer's satisfactory.
Application 1. Forgings for general industrial use refer to civil industries such as machine tool manufacturing, 
agricultural machinery, agricultural tools manufacturing and bearing industry.
2. Forgings for water wheel generator, such as main shaft and intermediate shaft, etc.
3. Forgings for power station, such as rotor, impeller, ring-protecting spindle, etc.
4. Metallurgical machinery, such as cold roll, hot roll and herringbone gear shaft.
5. Forgings for pressure vessels, such as cylinder body, cauldron flange and sealing head.
6. Marine forgings, such as crankshaft, stern shaft, rudder rod, thrust shaft and intermediate shaft, etc.
7. Forging and pressing machinery equipment, such as hammer head, hammer rod,
 hydraulic press stand column, cylinder body, 
the pillar of the wheel shaft press and cylinder body, etc.
8. Module forging parts, mainly forging dies for hot-die forging hammer.
9. Forgings for the automobile industry, such as left and right steering knuckles, front beams, hooks, etc.
Forgings for locomotives, such as axle, wheel, plate spring, locomotive crankshaft, etc.
11. Forgings for military use, such as gun barrel, door body, bolt support and traction ring, etc.
12. Aerospace forgings, such as aircraft forgings.
Product Show:
Manufacturing Hot Forging High Precision CNC Machined Aluminum Part

Factory Equipment:

Manufacturing Hot Forging High Precision CNC Machined Aluminum Part
Manufacturing Hot Forging High Precision CNC Machined Aluminum Part


Testing Equipment:
Manufacturing Hot Forging High Precision CNC Machined Aluminum Part

Customer Visiting:

Manufacturing Hot Forging High Precision CNC Machined Aluminum Part

Contact Us:
Manufacturing Hot Forging High Precision CNC Machined Aluminum Part



 

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